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Apple Continues to Turn Down Supply Chain Production Volumes

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Nikkei Asian Review, citing component supplier based sources, reports that Apple will continue to reduce production levels of iPhones for the April-June time period.  The latest adjustment comes after forecast volumes were lowered in the January-March quarter.

According to the report, the continued slowdown stems from slowing sales of the iPhone 6s and iPhone 6s Plus models, while the recently announced iPhone SE does not have enough demand volume to offset volume declines of the former two models.

The implication will obviously be an impact on component suppliers of LCD displays, memory chips and image sensors who rely on the iPhone’s huge volumes for their own revenue and profitability expectations. The Nikkei report comes after an EBN report published in in early February indicating earlier cutbacks.

From our Supply Chain Matters lens, this news has broader implications. Other product areas such as the iPad continue to experience declining demand, while Apple has been very reluctant to disclose any volume numbers related to its Apple Watch products, which can be interpreted to mean either exceeding or declining expectations.

For the globe’s most admired product development and supply chain organization, the pressure for coming-up the next big market disruptive product has to enormous. It’s no secret that the iPhone product lineup is the soul of Apple’s ongoing healthy levels of profitability, and thus the beast needs to be fed a constant high-calorie diet. Thus as we enter mid-year, we can expect that something had better be churning on the product front since suppliers are obviously jittery.

Perhaps the speculation that Apple will enter the electric car business may be closer than we think, else, something else may be brewing on the acquisition screen.


Major Earthquake Occurences Remain Multi-Industry Supply Chain Concerns

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It has been two days since our Supply Chain Matters breaking news alert published on Friday on the occurrence of multiple severe earthquakes impacting southern Japan. While the major focus continues toward tending to the injured and missing, along with the assessment of the impacted region’s major infrastructure, the supply chain disruption implications are indeed evident and potentially include multi-industry dimensions.

Numerous incidents of aftershocks continue to impact the area which is hampering efforts by companies to assess damage to facilities and supply chain operations. Reports that we are monitoring indicate that Toyota will gradually halt automobile production across Japan because of a shortage of components. The Toyota Lexus production plant in Fukuoka prefecture remains in production halt for the remainder of this week. The Tustsumi plant which produces the Toyota Prius will halt production from Tuesday thru Saturday of this week.

Toyota supplier Aisin Seiki has acknowledged the discovery of broken walls, windows and assembly equipment at its facilities in the quake area but has indicated that plans are underway to shift the production of door and engine parts to other owned facilities located in other parts of Japan as well as other external plants. The open question is how much additional time will be required to implement this shifting of production.

Other automakers such as Honda and Nissan have also halted operations within factories within the impacted region. Honda has a motorcycle manufacturing plant near the city of Kumamoto.

Sony is assessing damage to its smartphone image sensor plant in Kumamoto indicating that that plant operations are unlikely to re-start soon. Sony’s camera image sensors are included in the Apple iPhone but the supplier has indicated that full operations remain at its plants in Nagasaki and Oita which also produce sensors used in smartphone cameras.

Semiconductor producer Renesas Electronics confirms it has sustained damage to equipment at its plant in Kumamoto which produces microcontroller chips for automobiles. Further assessment of damage remains to be completed before deciding when to resume production at this particular facility.

In addition, on Saturday, a more powerful magnitude 7.8 quake struck Ecuador, about 17 miles from the northwestern coastal city of Muisne, near the border with Colombia. What makes this incident so concerning is that this earthquake lies on the same geological “Ring of Fire” plates that surround the Pacific Ocean. Thus far, more than 200 deaths have been confirmed and there are reports of significant damage to the region’s infrastructure.

The top exports of Ecuador are crude petroleum, bananas, crustaceans, processed fish  and cut flowers.

Such considerable natural disaster events occurring over a short period of time should cause ongoing concern for multi-industry supply chain professionals since there is a lot of strategic component, commodity and finished goods production located in various regions along the “Ring of Fire.”  These incidents continue to remind all that the North America west coast region including California, Washington State and Oregon remain vulnerable to a major earthquake.  As geologists constantly remind regarding the U.S. west coast region, it is not a matter of possibilities, but rather a matter of when a rather significant seismic event occurs.

Another aspect already being raised by business media has been what learning came from the 2011 major earthquake and subsequent divesting tsunami that struck northern Japan regarding supply chain disruption and business continuity planning, and how that will come into play over the coming days and weeks.

Our thoughts and prayers remain with the numerous victims of these disasters along with the impacted families. These tragic natural disaster events provide constant reminders that are planet remains fragile to devastating seismic and climate related events.

Bob Ferrari


Breaking News: Sharp Corp. Takeover Deal by Foxconn Approved but with Revised Terms

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Supply Chain Matters has been continuously updating our readers regarding the on-again, off-again acquisition of Japan based advanced electronic display provider Sharp Corp. by Foxconn Technology.  Today, The Wall Street Journal and other news outlets report the approval of this takeover deal, but at a lower price than originally planned.

This ongoing deal has special significance for high tech and consumer electronics focused supply chains.

First, both of these players are major players within Apple’s value-chain of products and product development.  As noted in our earlier commentaries, LCD screen suppliers such as Sharp have extraordinary challenges. The need for production innovation is relentless, the cost of capital is expensive and yet supply often exceeds demand because of overcapacity, eroding abilities to maintain prices that insure adequate profitability as well as new investment needs. LCD screens account for a considerable amount of COGS not only in smartphones and tablets, but increasingly in other products that want to cater to needs for enhanced user interaction, most notably automobiles and other transport or user-centric equipment.

There were business cultural implications to this deal as noted in our January commentary. Sharp was also evaluating a counter bid from Innovation Network Corp. of Japan for roughly the same stake that was announced today.  The issue of concern behind this investment option was having Japan based Sharp come under foreign control.  Innovation Network already has controlling stake in the remnants of three other Japan based LCD producers.

Finally, the deal itself represents another step by Foxconn toward vertical integration of the value-chain of high tech and consumer electronics devices. A February published commentary in The Economist pointed out that in acquiring Sharp Chairman Terry Gau gets the opportunity to exercise his grand “eleven screens” strategy, which opens the possibility that Foxconn assumes the dominant supplier position of advanced high-tech displays of broader industry products from computers, to automobiles to industrial devices or smart watches.

According to today’s reports, the boards of both Sharp and Foxconn have now approved the takeover plan but at a value of $3.5 billion, considerably less than the estimated $5.5 billion deal size that was originally pursued. The terms reported today call for Sharp to issue new equity to Foxconn in exchange for a cash infusion of ¥389 billion, representing a 66 percent stake in Sharp, somewhat lower than the prior offer of ¥489 billion of cash infusion. The definitive agreement for this deal is expected to be signed on Saturday, followed by a news conference.

Foxconn’s plans for Sharp reportedly include investment in organic light emitting or OLED screen technology. Samsung Electronics is the current supply leader in this technology.

More details of this deal and its implications with obviously unfold in the coming weeks. However, the deal itself is by our lens, no slam dunk for either of these suppliers and will provide some noteworthy challenges moving forward. This case study will continue, along with the various financial, product development, branding and business cultural implications.

Bob Ferrari

© 2016 The Ferrari Consulting and Research Group and the Supply Chain Matters® blog. All rights reserved.

 


Foxconn Acquisition of Sharp Off Again- Maybe or Likely Not

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The on again, off again proposed acquisition of Japan based Sharp Corporation by Foxconn Technology Group is as of today, reported as off again. Thus, a multi-year saga continues.

Yesterday, Sharp’s board of directors reportedly approved the acquisition plan which made headlines in social and traditional business media. Today, however, Foxconn indicated it is delaying the signing of the definitive agreement because of last minute disclosures by Sharp of a 100 item list of “contingent liabilities”. A published report in today’s edition of The Wall Street Journal cites informed sources as indicating that Foxconn received this contingent liabilities list consisting of ¥350 billion yen of costs that the company might face in the future related to either outstanding lawsuits, accounting changes, supply contracts or other uncertainties.

In a prepared statement to the WSJ, Foxconn indicated it hopes to clarify the newly disclosed information quickly and bring the proposed acquisition to a successful conclusion. Sharp has reportedly declined to comment to the WSJ and other publications on Foxconn’s latest statement.

The stakes are obviously high in this proposed acquisition. As noted in our most recent posting, LCD screen suppliers such as Sharp have extraordinary challenges. The need for production innovation is relentless, the cost of capital is expensive and yet supply often exceeds demand, eroding abilities to maintain prices that insure adequate profitability as well as new investment needs. LCD screens account for a considerable amount of COGS not only in smartphones and tablets, but increasingly in other products that want to cater to needs for enhanced user interaction.

Customers such as Apple exercise bargaining power by multi-sourcing component supply contracts. In the specific case of Apple, Sharp represents one of three other suppliers of LCD screens.  The other reported bidder for Sharp was the state-directed Innovation Network Corp of Japan, which controls one of the four Apple LCD suppliers, Japan Display. In its reporting today, The WSJ quotes an academic professor at Waseda Business School opining that Apple would likely not desire that Sharp and Japan Display join forces because it will diminish bargaining leverage on price and other supply conditions.

There are other more strategic far reaching implications for Foxconn as well. A recent commentary published by The Economist (Paid subscription required) observes: “At face value, there is little sense in the $5.6 billion proposal by Foxconn, the world’s largest contract electronics manufacturer, owned by Hon Hai of Taiwan, to buy Sharp of Japan.” While the commentary also cites the increased bargaining power with Apple to the advantage of Foxconn, it cites a broader strategy implication, a risky attempt to reinvent a business model.

If Foxconn could design and sell its own devices under Sharp’s globally recognized name, it could at least keep the brand owner’s margin for itself.”

The commentary further points out that in acquiring Sharp, Chairman Terry Gau gets the opportunity to exercise his grand “eleven screens” strategy, which opens the possibility that Foxconn assumes the dominant supplier position of advanced high-tech displays of broader industry products from computers, to automobiles to industrial devices or smart watches.

That ladies and gents is the mother lode insight- the ability of the world’s largest contract manufacturer that continues to have to deal with the slimmest of margins from high tech and consumer electronics equipment OEM’s , having the opportunity to diversify both up and down the value chain. This author wrote of that possibility several years ago and since then, others have joined in predicting the inevitable, namely that the CMS model could evolve into the designing and selling of owned products under a recognized brand, or in becoming the leading-edge, preferred supplier of advanced LCD screens.

Our sense, for what’s it’s worth, is that Foxconn will go-forward with its acquisition despite last-minute financial concerns because the strategic high tech value-chain opportunities are bold and reflect the visions of industry icon Terry Gau.

Time will tell how the saga of Sharp and Foxconn transpires and what it eventually leads to

Industry supply chain strategists should obviously continue to monitor events such as these since the traditional contract manufacturing business model is about to change.

It is inevitable, and OEM’s need to be prepared to deal with the potential consequences.

Bob Ferrari

© 2016 The Ferrari Consulting and Research Group and the Supply Chain Matters® blog. All rights reserved.

 


Foxconn Finally Declares Desire to Acquire Sharp- A Long Legacy of Cultural Business Norms and High Tech Peril

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In our Supply Chain Matters commentaries related to high tech and consumer electronics focused supply chains, we have often featured commentaries related to Sharp Corp. Sharp is a volume supplier of advanced liquid crystal display (LCD) technology and is one of three strategic suppliers of LCD screens in Apple’s product value-chain. Sharp’s dependence on Apple has been reported to be as much as 20 percent of existing revenues.

This week featured the news that Apple contract manufacturer Foxconn, which assembles the bulk of Apple iPhones has offered approximately $5.3 billion to acquire Sharp. Behind this week’s headline is a rather long history related to Sharp, one that requires some history as well as some takeaways.

LCD screen suppliers have extraordinary challenges. The need for production innovation is relentless, the cost of capital is expensive and yet supply often exceeds demand, eroding abilities to maintain prices that insure adequate profitability as well as new investment needs.

In April of last year, we commented on the perils for being an Apple supplier, and specifically Sharp’s challenges in maintaining a leading-edge focus on screen technology innovation but having a track record of financial challenges including near bankruptcy. The conundrum of Sharp and other Japan-based high-tech component suppliers is that bankruptcy is culturally looked upon as a major failure and embarrassment of senior management, often a career-ending event.

There has been a rather long history of manufacturers, including Apple itself, taking some form of investment in Sharp in order to secure its longer-term financial future.  We have tracked this since at least 2012.

By April, The Wall Street Journal reported that Sharp would spin-off a portion of its LCD panel business unit with intent to seek a capital injection from Innovation Network Corp. of Japan, a governmental entity overseen by Japan’s Ministry of Economic Trade and Industry. At that time, banks were holding in excess of $5 billion of Sharp debt, and subsequently these same bankers agreed to provide an additional $1 billion lifeline, the second in three years, in exchange for restructuring measures that included a 10 percent workforce reduction along with other cost reduction measures.

In June, Sharp warned that its financial survival could be at-stake, and that it was pushing its own supply chain for deeper cost reductions.  Options being considered were sourcing components from China based suppliers rather than Japan based.

This was also the time when rumors continually surfaced that Hon Hai Precision, the parent of major Apple contract manufacturer Foxconn, was also considering an equity investment or outright acquisition of Sharp. Initial talks actually began in 2011 after both firms established a joint technology partnership. However, the one and off again talks involved many cultural implications of whether Hon Hai, a Chinese company would have a majority ownership with access to Sharp’s leading-edge technology. A further implication was that Apple, through its relationship with Hon Hai and Foxconn, was willing to invest in Sharp’s longer term supply, but that component sourcing and selection strategies would cede to Hon Hai.

In August, Reuters , citing its own informed sources, broke the news of Hon Hai’s more formal acquisition talks. According to Reuters as well as a subsequent Financial Times report, the proposed tie-up would spin-off Sharp’s display unit and possibly include additional cash injections from other outside entities such as the state-directed Innovation Network Corp of Japan.

This week’s announcement of Foxconn’s bid raises similar concerns.  In its reporting, the WSJ cites a person familiar with the talks as indicating that Sharp is evaluating a counter bid from Innovation Network Corp. of Japan for roughly half of Foxconn’s bid.  The issue of concern remains having Sharp come under foreign control.  Innovation Network already has controlling stake in the remnants of three other Japan based LCD producers.

The pressure has reportedly now shifted to Sharp’s bankers and creditors to make a decision. Sharp and its lenders are expected to make a final decision by early February.

From our lens, this long legacy of Sharp represents the perils for being a leading-edge LCD technology provider in today’s high tech and consumer electronics sector.  As we opined in August, high tech OEM’s such as Apple and others demand the latest breakthroughs in innovative technology and more automated manufacturing processes, in return for orders representing significant volume scale.  However, in a technology area where multiple suppliers fiercely compete for the same high-volume OEM business, and a cutthroat environment where severe amplitudes of supply and demand imbalances force prices to dive quickly, the need for adequate profitability to fund constant capital becomes paramount.  Added to this environment are business cultural challenges where innovation control is a rather big deal in insuring a country’s manufacturing presence.

The takeaway for strategic sourcing professionals and C-level executives is an understanding that supplier relationships continue to be not solely driven by needs for innovation and reduced cost, but by business cultural forces that sometimes run a course.  Supplier management and supply risk require broad-based perspectives and deeper knowledge of business nuances and the sensitivities of risk.  It cannot be solely one-dimensional and Apple’s sourcing teams are often balancing such forces and nuances.

The legacy of Sharp’s LCD unit will eventually run its course and in the end, provide business case study learning on strategic supplier management and how business cultural norms often move at a different pace.

Bob Ferrari

Copyright 2016. The Supply Chain Matters® blog and The Ferrari Consulting and Research Group.

 


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